… and sills and jambs and doors and floor patches (oh my).
Lots of progress since the last post.
Two weeks ago I got the prehung door in, which was a bitch and a half to do solo. I plumbed it up and the door wouldn’t close. It’s a solid MDF core semi-custom Jeldwen door, so it’s pretty heavy. I had to do lots of adjusting and re-shimming to get the door to swing shut, and I didn’t realize until just yesterday when I was putting the casings on that it was actually seriously out of plumb, because the door was sagging in the frame on the top hinge. Once I did the thing with the long screw into the framing, it squared right up and I was able to re-adjust the frame so it was plumb. A little loosening of the screw adjusted the door so the latch would go into the strike plate. It’s a little tough to close, but completely within acceptable limits.
The closet door jamb was easy by comparison, and hanging the bifold doors was a snap. Unfortunately, they’re basic unfinished slab doors which suck down the paint, so I’m going to have to give it a third coat (at least) so as not to see dark wood grain through the white.
I also built the window jambs and sills. This proved to be difficult. I’m using MDF, so it doesn’t plane very well, so I had to resaw the boards to narrower and narrower widths on the table saw to get them to fit property. And for some reason I couldn’t get them tight to the window, so there’s about a 3/32″ gap that I’ll need to fill in with caulk.
Last weekend I built all the lintels. I knew I wanted to do a keystone design, but the problem was how to get a three-piece lintel to have nice tight joints and all be on the same level plane. I’ve been planning on getting a pocket hole kit for eventually doing built-ins and cabinets, so I went ahead and ordered this one and used it to mate up the lintel pieces with the keystone. I made a jig to make it a repeatable process, which I’ll keep around to make more in the future.
Yesterday I got the nailgun back out and put up all the door and window casings in the bedroom (I still have to do the simple casing on the inside of the closet).
The door and window casings in the hall will have to wait until I can saw or plane off a quarter inch of the existing jambs. They were built to be even with the old 3/4″ tongue-and-groove planks, so now that there’s 1/2″ drywall there’s too much jamb. Planing seems like it would take forever, but I’m not sure how to get a controlled saw cut. Maybe I need to buy a jigsaw.
Next week I clean up enough sawdust around the edges to put on the baseboards. I’ll be using 1/2″ x 5 1/2″ MDF boards, but I’m thinking that a square edge on top will be boring and tend to collect lots of dust, so I think I’m going to cut the top at a 45° angle. Yay tablesaw!
Also, back when the room was still open framing, one of our cats liked to use the closet corner as a scratching post. Unfortunately, the mere existence of drywall and paint on that corner didn’t discourage him, and he scratched a hole in the paint. I sanded it, patched with patching compound (I also patched the socket cuts where the hole was too big for the plate), and primed. When I do touchup painting, I’ll paint them, and then screw 4″ of plexiglas on each side up from the baseboard to higher than he can reach. Damn cat.
Jen’s had some luck in using mineral spirits and Murphy’s Oil Soap to get the mastic off the floor, starting in the hall. But nothing else we’ve tried so far has worked as well as the time I unknowingly spilled a bottle of air compressor oil on my way out of the room and left it there overnight. So maybe we’ll just get a big bottle of light oil, mop it onto the floor and clean it off the next day. Seems plausible. Right?
Next on the agenda
Apply borderWall plates for the plugsInstall door jamb and bifold doors for the closetInstall prehung bedroom doorInstall window jambs and sillsInstall casings(mostly)Patch floor where old wall floor plates used to be- Fill and paint nail holes
- Touch up painting
- Install plexiglas corner protector
- Clean old linoleum mastic off the floor
- Move my daughter and all her stuff in
P.S. Our friend Erin came over and painted clouds on the blue-sky ceiling. And they look gorgeous.
#1 by Reuben on June 3, 2012 - 10:05 pm
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Those JeldWen pre-hung doors…. I’ve always been more or less satisfied with the doors themselves, but the jams are just total shit. The long screws are not just a good idea, they are a total necessity with these beasts. The stock jams are made out of sawdust and simply can not even come close to supporting the weight of the door on their own.
The doors are looking nice. Keep up the good work.